As is well known, existing SMT, AI and other equipment are limited to surface mount and tape insertion of electronic components, and cannot effectively solve the automated production of irregular electronic components such as bulk, tube mounted, and disk mounted. At present, even at the stage of manual insertion, production efficiency and quality are greatly restricted. Our company's independently developed and manufactured 0CM-II has the following structural and functional characteristics:

Hardware structure: OCM-II now has a complete hardware structure foundation, with unique advantages in ease of use, high production efficiency, and safety. Firstly, modularize the feeder to save transfer time; Secondly, quick replacement of suction nozzles and grippers, plug and play; Thirdly, corresponding to bulk materials, saving weaving costs; Fourth, automatically identify directional components (such as polar capacitors, etc.) to improve efficiency; Fifth, the material IC comes with a full pin forming function to meet the needs of multi style pin insertion; Sixth, pressure sensing determines pin deviation and provides plug-in quality; Seventh, DC low-voltage DC feeder to ensure personal safety; Eighth, the safety door alarm system stops immediately upon opening the door to avoid machine injuries caused by misoperation.

Software: OCM-II is a user-friendly control software developed based on the Windows system. It draws on and references familiar SMT operation methods and processes, and perfectly combines them with OCM's automated production. It is easy to use and flexible to operate; The software has powerful data processing capabilities and has established a rich component library, material library, etc. When programming, it is flexible, convenient, and fast to call, and supports online upgrade functions; The CHP system can monitor various production conditions and parameters such as production cycle and efficiency in real time; Introducing the Industry 4.0 design concept allows for remote real-time monitoring and operation of equipment, as well as remote terminal assistance.

On the basis of excellent and complete software and hardware, OCM-II has completed its design expectations and can cope with more than 80% of the current market's non-standard components, especially providing a good solution for bulk materials. It can effectively solve non-standard resistors, capacitors, switches, various connectors, ICs, integrated modules, sensors, etc.